Typhoon HIL Blog

BMS testing is crucial for EVs, as it ensures safe and efficient battery usage. However, it also raises multiple engineering challenges, such as testing against diverse scenarios and charging cycles, detecting failures, and improving communication. HIL solutions such as Typhoon HIL offer accurate emulation, cost savings, and increased safety for control testing. By leveraging virtual models and cloud computing, real-time simulation enhances the efficiency of BMS validation with historical data and accurate battery models.

Permanent magnet (PM) motors, using heavy rare-earth elements like Neodymium, Terbium, and Dysprosium, have been the go to choice for electric vehicle (EV) motors due to their efficiency and power density. However, complex extraction processes and limited supply chains have led to price volatility. To overcome these challenges, the e-Mobility industry is increasingly focusing on developing rare-earth-free electric motors. These motors aim to achieve higher speed, power density, and voltage at a lower cost, reducing reliance on rare-earth elements and promoting a sustainable future for electric transportation, and real-time simulation and testing tools solutions Typhoon HIL aid their development. Read this blog article to learn more.

The standardization of Electric Vehicle Supply Equipment (EVSE) communication is still under development, but a push for a globally defined standard is making interoperability possible. This article outlines the challenges of manufacturers in dealing with charging standards in constant evolution. In addition, it demonstrates how automated, real-time, hardware-in-the-loop testing can help manufacturers reduce the time and cost to develop and test their charging systems. 

The evolution of Electric Vehicles (EVs) is directly related to the development and use of more efficient and reliable components. Permanent Magnet Synchronous Motors (PMSMs) provide higher efficiency and power density in a smaller frame, which contributes to achieving targets set forth for EVs. This article outlines the benefits of PMSMs in the e-Mobility sector and how Typhoon HIL solutions can help test and validate the complex controllers required by PMSM-based drive units using ultra-high-fidelity simulations of finite element method (FEM) models.

With the rise of EVs in the mobility sector, safe testing and integration of DC fast chargers in existing grids have become a priority. See how Typhoon HIL solutions can help with rapid control prototyping of new charging infrastructure and streamline the validation testing process.

The main roadblock that currently holds back electric vehicles (EVs) from becoming the mainstream transportation method is their increased charging time in long-distance driving. But this is where DC Fast Chargers (DCFC) come in. DCFC can revolutionize the e-Mobility industry by providing a faster and more efficient charging experience, also enabling the fast charging of electrified fleets and heavy-duty vehicles. For this, power converters and controllers for DCFC need to be widely tested to ensure high efficiency and reliability in the charging process, increasing development complexity.